Hey, Kev... long time no see [img]graemlins/happywave.gif[/img] May all the flames you see be on the screen...
The uncompressed avi files should be townmsk1.avi and so on. I don't believe you have to resize the townhub files (I didn't). I actually copy the original townmsk files to townmsk1_old.avi and so on, and save a copy of the vdubbed files as townmsk1_new.avi and so on, in case I need to switch back and forth.
Have you changed the properties on the icon for compatibility mode? You didn't list that, and that makes a difference. I just tried Win NT mode, and it seemed to work better than the Win9x modes.